COMPLETE INFRASTRUCTURE
       We are extremely pleased to take you through a brief tour of our facilities:

SPINNING

The quality and  durability of your garment depends primarily on the quality of yarn used and hence we are able to ensure the highest yarn quality.

Machinery : Rieter - LMW
Capacity : 10 Metric tons of yarn per day.


SPINNING

KNITTING

Our modern knitting machines produce flawless fabrics which undergo strict quality inspection before further processing.

Machinery : Single Jersey, 4 track machine, Fleece & Rib - Vanguard, USA, Feed & Auto Stripers, Jacquards, Interlock-Orizio, Italy


KNITTING

PROCESSING

Our state of the art dyeing facilities are capable of accurate colour matching from batch to batch, thus guaranteeing consistency in your order. Each dyed batch is carefully checked for colour fastness, both wet & dry analysis.


Finishing
:
We have the latest version of Tubetex Compacting machine to fulfil all our compacting requirments.


   
PROCESSING

LABORATORY

Our laboratory has the latest in equipment and is operated by trained, highly qualified technicians. Here , every lot is checked for colour fastness, abrasion resistance and shrinkage before it goes into conversion.


Machinery
: Laundrometer, crockmeters, perspirometer, electronic weighing machines, automatic washing machines, tumble dryer.


We do colour matching with the latest Spectrophotometer Gretag Macbeth Color - Eye-2180 to give you accuracy in color matching

   

Spectrophotometer

STITCHING

Our stitching units are equipped with the latest in sewing and cutting equipment, all easily adaptable to accomodate and execute the exact requirements of your styling needs.


    Machinery : We count on the latest sewing and cutting equipment, consisting of

  • Automatic Spreading and Laser Cutting with CAD System - 1 No
  • Band Knife Cutting Machine 10 Nos
  • End Cutter 8 Nos
  • Straight Cutter 12 Nos
  • 3 Thread Overlock Machines 60 Nos.
  • 4 Thread Overlock Machines 350 Nos.
  • 6 Thread Overlock Machines 8 Nos.
  • Elastic Attachment Overlock 60 Nos. 
  • Elastic Attachment Flatlock 16 Nos.
  • Rear Puller Flatlock 60 Nos.
  • Bottom Hem Trimmers 25 Nos.
  • Elastic Auto Trimmers with Vacuum 14 Nos.
  • Flat Seamers 8 Nos.30 Nos
  • Lock Stitch 250 Nos.
  • Horizontal Type Fabric Folder Tape Cutter(sweden) 1 No
  • Vertical Type Fabric Cutter (Italy) 1 No
  • Multi Needle 6 Nos.
  • Slit Open Machine (Italy) 1 No
  • Dry Cleaning (SUBREMA ITALY) 1 No
  • Needle Detector - 1 No
  • Auto Button (Snap Button) 2 set
  • 4-Needle Elastic Chain Stitch 8 Nos.
  • Bar Tacking Machines(With Electronic) 16 Nos.
  • Button Hole Machines 12 Nos.
  • Button Sewing Machines 12 Nos.
  • Rib Cutting Machines 17 Nos.
  • Zig Zag Machines 15 Nos.
  • Hand Embroidery Machines 4 Nos.
  • Cover Stitch 125 Nos.
  • Automatic Flat Knit Jacquard Collar Knitting Machines 3 Nos.
  • Fusing Machines (Label type) 10 Nos.
  • Fusing Machines (Plastic type) 6 Nos.
  • Free Closed Elastic Machine 20 Nos
  • Automatic Fabric Cutter - 36 Nos

 


EMBROIDERING

Our 9 colour & 8 colour computerised machines can produce any required design with extreme accuracy, thereby helping you stay on top of today's demanding and constantly changing fashion trends.

Machinery : Barudan (20 heads) , Happy (20 heads) , SWF (20 heads)

Capacity : 9,000 Garments per day


LABELING

Lily Labels, is Tirupur's first label manufacturing unit. We posess the latest 6 colour, fully computerised label machinery which will ensure that the label's quality will equal that of your garments. Also we have certified by Oeko-Tex Standard 100 for our standard.

Machinery : Muller Airjet Loom, Muller Rapier Loom, UltrasonicSoft Edge Finishing machine, Ultrasonic Cut & Fold machine, Rotary Printing machine, Flat - Bed Printing machine.

Capacity : All type of woven lables (TAFFETA, DAMASK and SATIN Up to 8 colors possible) - 2,50,000 / day, PRINTED Lables ( Upto 5 colors possible) - 5,00,000.

MUCAD - Pattern Designing and Programming System



LABELING

PATTERN MAKING

We are equipped with the latest CAD/CAM systems for efficient Pattern Making. Patterns are designed, plotted & cut by latest machines.

Software : Astor Technologies, Chennai
Digitizer : Numonics Digitizer
PLotter & Cutter : Loline Plotter


PATTERN MAKING

POPPYS TAPES

Poppys Tapes is amongst the major manufacturers of Elastic Tapes in Tirupur. Poppys Tapes are made on the latest and most sophisticated machinery to ensure that the quality of the product is WORLD-CLASS.

Poppys Tapes manufactures a wide range of plain, frill and multicolour elastic tapes in a variety of designs and colours. These tapes are made strictly as per the quality of the garment for which they are intended

Machinery: Muller Plain, Frill Elastics & Tapes

Capacity: 60,000 meters per day


POPPYS TAPES

PACKAGING

Poppys  Plastics produces a wide range of polypropylene and polyethylene film bags to meet your exact requirements. Poppys Packs produces corrugated cartons in accordance  to international standards and buyer's requirements, thus ensuring the safety of your garments.


PACKAGING

QUALITY CONTROL

Our quality control department is a totally independent and autonomous unit, empowered to visit any division at any time and execute quality audits. At our centralized inspection center goods are further inspected before packing thus assuring that acceptable quality levels are maintained.

All our Products are OEKO - TEX STANDARD 100 certified , which meets human ecological requirements as per European Standards