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Production

Our production facilities have a fully vertical set up with well integrated spinning, knitting, processing, designing, sewing, fabric finishing, printing, embroidering, labeling and packaging. Such an integration helps us to produce the finest quality knitted and woven garments conforming to world standards.

Spinning - Our spinning unit ensures the production of yarn which meets global standards.

Knitting - We have the most modern knitting machines which produce flawless fabrics. Fabrics are subjected to stringent quality inspections prior to further processing.

Processing - With our cutting edge facilities, we ensure accurate colour matching from batch to batch. Each dyed batch is also carefully monitored and tested for colour fastness with a wet and dry analysis.

Finishing - We are able to fulfil all our compacting requirements with the latest versions of Tubetex Compacting Machines at our disposal.

Laboratory - World class testing equipment and highly qualified technicians help us maintain our very high standards. Each lot is checked for colour fastness, abrasion resistance and shrinkage prior to conversion. We also ensure that dimensional stability and cross staining on finished garments meet the required standards. Colour matching is done by Gretag Macbeth to ensure accuracy.

Embroidering - We posess 9, 8 & 6 color computerized Japanese machines. Thus we ensure extreme accuracy in producing any required design.
 

  • Machinery: 20 machines of Barudan/Tajima/SWF
  • Capacity : 40,000 pcs/day


Sewing - The Lectra and Gerber cutting machines support our long line sewing facility with more than 7000 sewing machines. Thus we make sure that our garments meet world class standards.

Labeling - Our " Lilly Labels " is India's first Oeko-Tex certified and Tirupur's first label manufacturing unit. With our latest 12 colour, fully computerised label machinery we guarantee that the quality of our labels will equal that of the garments we produce.
 

  • Machinery: Muller Airjet Loom, Muller Rapier Loom, Ultrasonic Cut & Fold, Rotary Printing, Flat-Bed Printing
  • Capacity : 2,50,000 nos/day of woven and 10,00,000 pcs/day of printed. All types of woven labels are possible (Taffeta, Damask and Satin fusing). www.lilylabels.com


Tapes - We produce a comprehensive range of plain,frill and multi colour elastic tape in varied designs and colours.

  • Machinery : Muller - Plain,Frill Elastics & Tapes
  • Capacity : 1,00,000 meters per day.


Packaging - Poppys Plastics is involved in the production of a wide range of polypropylene and polyethylene poly bags with multi colored printing, plastic trays and containers guaranteed to meet global standards.

  • Poppys Packs manufactures all types of corrugated cartons and boxes which complies to international standards and buyer requirements.

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