Manufacturing Tour

Our manufacturing process.

Our manufacturing process follows a clear, efficient flow from spinning through to finishing. Close visibility across every stage ensures quality, consistency and control throughout production. The information below takes you through each area of our manufacturing plant and the process behind every finished garment.

Our strengths in motion

The stages below follow the natural flow of production, from material input through to final dispatch.

Spinning Textile spinning line with rows of yarn cones

Spinning

237,000 spindles with capacity for 45 tonnes of yarn per day.

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  • A continuous spinning line produces yarn for the wider manufacturing flow.
Knitting

Knitting

15 in-house and 30 partner-facility machines; 15–20 tonnes per day capacity.

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  • Knitting machine brands: Terrot and Mayer & Cie.
Dyeing

Dyeing

Advanced dyeing lines process up to 30 tonnes per day.

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  • Equipment: Thies Dyeing MCS, Brukner Stenter and Sintec Compacting.
AOP All-over printing machinery printing patterned fabric

AOP (All-Over Printing)

Two rotary machines deliver 12-colour all-over printing.

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  • 10 tonnes per day capacity on Stormac RD GOLD VI machines.
Fabric Storage

Fabric Storage

A dedicated large-capacity facility stores fabric for production.

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  • Fabric is held ready for the next production stage.
Printing Automatic garment screen printing machine

Printing

Five MHM and 18 manual machines print up to 50,000 pieces per day.

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  • MHM 16-colour equipment supports garment print requirements.
Embroidery

Embroidery

20 machines and 400 heads support up to 30,000 pieces per day.

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  • Computerised equipment from Barudan and Tajima.
Sewing

Sewing

3,300 machines support capacity of 155,000 pieces per day.

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  • Line balancing and inline quality checks support consistent production.
Finishing

Finishing

Finished garments are prepared for packing and dispatch.

Socks

Socks

50 knitting machines, automatic toe closure and 20,000 pairs per day.

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  • Lonati machines produce knitted socks with automatic toe closure.

Capability snapshot

Scale at every stage.

Machine counts, specialist facilities and published output capacity across our connected operation.

  1. 01

    Spinning

    237,000 spindles

    45tonnes / day

  2. 02

    Knitting

    15 in-house + 30 partner machines

    15–20tonnes / day

  3. 03

    Dyeing

    Industrial dyeing & finishing

    30tonnes / day

  4. 04

    AOP Printing

    2 rotary machines · 12 colours

    10tonnes / day

  5. 05

    Fabric Storage

    Dedicated facility for production materials

    Large-capacitystorage

  6. 06

    Garment Printing

    5 MHM + 18 manual machines

    50,000pieces / day

  7. 07

    Embroidery

    20 machines · 400 heads

    30,000pieces / day

  8. 08

    Sewing

    3,300 machines

    155,000pieces / day

  9. 09

    Finishing

    Finished garments prepared for packing and dispatch

    Readyfor dispatch

  10. 10

    Socks

    50 knitting machines

    20,000pairs / day